Senior Process Engineer
- Level
- Senior
- Work type
- On-site · Dallas
Not stated in the posting: salary, visa.
Open. First seen 3 October 2026.
About the role
Union Technologies's standard text
Union Technologies is reindustrializing America’s defense manufacturing base with a first-of-its-kind Factories-as-a-Stockpile™ model, integrating advanced robotics, manufacturing, and software into sovereign factory systems at scale. Headquartered in Dallas, Texas, UNION is dedicated to restoring America’s industrial strength and guaranteeing deterrence for the century ahead.
We recently emerged from stealth with $50M in funding led by top-tier venture investors and strategic partners. Read more in our Press Release
Key Responsibilities:
- Develop and qualify robust industrial processes for defense-grade steel forgings, ensuring first article compliance with defense standards.
- Perform first article inspections (FAI) and process validations to deliver battle-ready products.
- Use CpK/PpK statistical analysis and tools (8D, 5-Why) to ensure process capability and stability.
- Apply SPC and stats tools (Minitab, Excel, R-Shiny) to maintain tight process control.
- Leverage expertise in metal processing, including heat treating and chemical coatings,
to meet defense specifications.
- Utilize Lean and Six Sigma methodologies to optimize processes and eliminate
inefficiencies.
- Partner with operations, quality, safety and engineering teams on short term and long term improvement efforts
Required Qualifications:
- US Person - Must be a US Citizen or green card holder
- Education: Bachelor’s in Process Engineering, Industrial Engineering, Metallurgy,
Materials Science, or Chemical Engineering.
- Experience: 3-5+ years in process engineering; working in processes for defense, aerospace, or complex manufacturing/assembly; experience with first article inspections is a plus.
- Technical Skills: CpK/PPK analysis, SPC, RCCA tools (8D, 5-Why), JMP and Python.
- Work Style: Hands-on, on the floor problem solving, team support
- Soft Skills: Strong communicator; proactive problem-solver, willing to learn and grow
- Physical Requirements: Stand, walk, lift 50 lbs in a gritty shop with heat and noise.
Preferred Qualifications:
- Defense standards knowledge (MIL-STD, ITAR).
- Expertise in metal processing, including heat treating and chemical coatings for ferrous,
non-ferrous, and super alloys.
- Experience with non-destructive testing (NDT) methods (ultrasonic, dye penetrant) for
process validation.
- Six Sigma Black Belt or ASQ Certified Manufacturing Engineer (CMfgE).
Work Environment:
You’ll fight on the shop floor in Dallas, with occasional office time and travel for process
validations or customer ops.
What this role asks for
Standard for software engineering roles
Python
Common in software engineering postings at any company.
87% of this description is written for the role. The rest is Union Technologies's standard text, folded away below.
Read against Union Technologies's other open postings on this site.
The team: Engineering
This role is one of 4 open in Engineering.
WHAT THE TEAM WORKS WITH, ACROSS ITS POSTINGS
Excel (3 of 4), GD&T (2 of 4), Python (2 of 4)
OTHER ROLES ON THIS TEAM
- Senior Manufacturing Engineer posted Aug 5
- Mechanical Engineering Technician posted Jun 4
- Controls Engineering Technician posted Jun 4
From the team and dates on Union Technologies's own job board.
Salary context
10 other open postings titled Senior Process Engineer state a salary: median USD 147,000 to USD 175,500 a year.
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