Tooling Design Engineer - Aerospace Manufacturing
- Level
- Senior
Not stated in the posting: salary, work type, visa.
Open. First seen 6 October 2026.
About the role
ALTEN Technology USA's standard text
We’re ALTEN Technology USA, an engineering company helping clients bring groundbreaking ideas to life—from advancing space exploration and life-saving medical devices to building autonomous electric vehicles. With 3,000+ experts across North America, we partner with leading companies in aerospace, medical devices, robotics, automotive, commercial vehicles, EVs, rail, and more.
As part of the global ALTEN Group—57,000+ engineers in 30 countries—we deliver across the entire product development cycle, from consulting to full project outsourcing.
When you join ALTEN Technology USA, you’ll collaborate on some of the world’s toughest engineering challenges, supported by mentorship, career growth opportunities, and comprehensive benefits. We take pride in fostering a culture where employees feel valued, supported, and inspired to grow.
Job Description:
- ALTEN Technology is excited to announce an opening for a Tooling Design Engineer.
- The role will be responsible for day-to-day tooling design and development support for production tooling aids.
- The focus is on designing and developing tools, tooling, gauges, and tooling production aids to support new and existing production processes.
Key Responsibilities:
- Design and develop new tools, tooling, gauging, and other tooling aids to support production operations.
- Create designs and drawings using Computer Aided Design (CAD) software.
- Analize tooling performance and adjust designs accordingly to improve performance.
- Design tooling for CNC machining, turning, and additive manufacturing methods.
- Review technical manufacturing specifications to determine tooling requirements.
- Design for ergonomics when appropriate
- Collaborate with team members to develop design solutions for production support.
- Evaluate tooling/gauge/aid performance to determine for-use worthiness.
- Investigates and troubleshoots process issues.
- Provides technical support to operations.
- Consult with outside engineering entities when required to resolve issues.
- Coordinates multiple design projects.
- Provide technical support and guidance to internal and external vendors during tooling fabrication.
- Analyze process data in support of continuous improvement.
Basic Qualifications:
- A degree in Science, Technology, Engineering or Mathematics (STEM) and a minimum of 10 years of tooling design experience
- 10 years of experience using 3D modeling CAD software
- Siemens NX / Teamcenter Experience
- Experience working with CAD assemblies.
- Good understanding of Engineering Drawings and Geometric Dimensioning and Tolerancing
- Strong analytical skills using appropriate logic and reasoning for design solutions.
- Experience conducting design reviews.
- Strong communication and teamwork skills.
- Attention to detail.
- Strong creativity and innovation skills.
- Proficiency with Microsoft O365 suite.
- US. citizenship is required for this position; only U.S. citizens are authorized to access and handle sensitive data required to support our government and military programs.
Preferred Qualifications:
- Aerospace Maintenance Repair and Overhaul (MRO) experience
- Understanding of Lean Manufacturing principles, experience with Kaizen events or experience with a continuous improvement program (6s, etc.).
- Experience with composite materials
ALTEN Technology USA's standard text
All qualified applicants will receive consideration for employment and will not be discriminated against on the basis of race, color, religion, sex, sexual orientation, gender identity, national origin, disability, protected veteran status, age, genetic information, or pregnancy.
Please beware of job seeker scams and see this important notice on our careers page for more information about our recruiting process.
Compliance Notice: Alten USA is a federal contractor subject to the requirements of the Vietnam Era Veterans’ Readjustment Assistance Act (VEVRAA) and Executive Order 11246. We are an Equal Opportunity Employer and consider all qualified applicants without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, or veteran status.
Drug Screening Requirement: As a federal contractor, Alten USA maintains a drug-free workplace. All candidates selected for employment will be required to successfully complete a pre-employment drug screening as a condition of hire.
What this role asks for
Particular to this role
Microsoft 365 · Siemens NX
Rare in ALTEN Technology USA's other 170 open postings.
70% of this description is written for the role. The rest is ALTEN Technology USA's standard text, folded away below.
Read against ALTEN Technology USA's other open postings on this site.
The team: Engineering HIRES STEADILY
This role is one of 111 open in Engineering. 38 were posted in the last 30 days and the oldest in November: a team that hires all year rather than one being built.
WHAT THE TEAM WORKS WITH, ACROSS ITS POSTINGS
Python (20 of 111), GD&T (19 of 111), Embedded Systems (17 of 111), C++ (13 of 111), MATLAB (12 of 111), PCB Design (12 of 111), SolidWorks (12 of 111)
OTHER ROLES ON THIS TEAM
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- Senior Manufacturing Engineer posted Oct 13
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- Technical Program Manager posted Oct 12
- Launch Engineer Exterior Systems posted Oct 12
- Sr. Electronic DFMEA Engineer posted Oct 12
- Business Analyst posted Oct 12
- SAP ABAP & BTP Full Stack Developer (Entry-Level) posted Oct 9
- Full Stack Developer posted Oct 7
- Lead Electrical Engineer posted Oct 7
- Firmware Engineer posted Oct 7
- Database Engineer posted Oct 7
- Durability Test Engineer posted Oct 6
- HIL Bench setup & Integration Engineer posted Oct 6
- Sr. CAD Designer posted Oct 5
- Principal CAD Designer posted Oct 5
- EV Charging Validation Engineer posted Oct 2
- Technical Project Manager (Embedded) posted Oct 2
- Systems Requirement Engineer (Ref. 046) posted Oct 1
- Process Engineer posted Oct 1
- Process Quality Engineer posted Oct 1
- Harness Design Engineer posted Sep 30
- Issue Management / Warranty (Automotive) Engineer posted Sep 30
- HVAC Performance Engineer posted Sep 30
- Electrical Test Engineer posted Sep 29
- Executive Assistant & Engineering Finance posted Sep 29
- Manufacturing Engineer posted Sep 29
- Powertrain Calibration Engineer posted Sep 28
- Injection Molding Engineer – Automotive posted Sep 28
- Junior BIW Design Engineer posted Sep 22
- Systems Engineer posted Sep 19
- Junior Fuel Injection Design Engineer posted Sep 16
- Tool Technology Engineer posted Sep 16
- IT Transformation Lead posted Sep 15
- Senior Systems Engineer posted Sep 4
- Senior Electrical Engineer posted Sep 2
- Senior Electrical Engineer - Power Distribution posted Sep 2
- Senior Electrical Engineer posted Sep 1
- Electrical Test Engineer posted Sep 1
- Automotive Android - Connectivity Engineer posted Aug 28
- Manufacturing Engineer & Technician posted Aug 24
- Principal Electrical Engineer posted Aug 20
- Advanced Vehicle Dynamics Engineer posted Aug 19
- Mechanical Test Engineer posted Aug 14
- Senior Mechanical Design Engineer posted Aug 13
- Structural Analysis Engineer - Aerospace posted Aug 13
- Plant Modelling & Simulation Engineer – ADV posted Aug 13
- Modeling & Simulation Engineer – Automotive posted Aug 13
- Soft and Virtual ECU Engineer posted Aug 13
- xIL Framework, Tools & Simulation Lead Engineer posted Aug 13
- Senior HIL Validation & Integration Engineer - Automotive posted Aug 13
- HIL Development & Integration Engineer - dSPACE posted Aug 13
- Senior Electrical Engineer posted Aug 11
- Senior Hardware Engineer posted Aug 11
- Lead Automotive Embedded Software Engineer posted Aug 11
- Jr Aerospace Manufacturing Engineer posted Aug 10
- Rear Axle Design Engineer - CATIA posted Aug 10
- Robotics Software Engineer posted Jul 27
- Validation Engineer — All Levels (Junior to Senior) posted Jul 27
- Quality Engineer — All Levels (Junior to Senior) posted Jul 27
- Hardware Engineer — All Levels (Junior to Senior) posted Jul 27
- Design Engineer — All Levels (Junior to Senior) posted Jul 27
- Systems Engineer - All Levels (Junior to Senior) posted Jul 27
- Software Engineer — All Levels (Junior to Senior) posted Jul 27
- Manufacturing Engineer — All Levels (Junior to Senior) posted Jul 27
- Electrical Engineer — All Levels (Junior to Senior) posted Jul 27
- Controls Engineer — All Levels (Junior to Senior) posted Jul 27
- Mechanical Engineer posted Jul 27
- Business Analyst – AI Solutions posted Jul 20
- Project Manager posted Jul 15
- Design Release Engineer – Cockpit (Instrument Panel, Console & Doors) posted Jul 14
- Vehicle Feature Owner – Systems Engineering & Requirements posted Jul 14
- R&D Mechanical Engineer posted Jul 3
- Practice Manager - AI & Data posted Jul 3
- Lead Systems Engineer - System Requirements, SYS.1/SYS.2 & ASPICE posted Jul 1
- Exterior Lighting Design & Release Engineer posted Jun 30
- Mechanical Engineer posted Jun 26
- Automation Engineer posted Jun 25
- E&I Engineer posted Jun 22
- Design and Release Engineer posted Jun 16
- Systems Engineer posted Jun 15
- Wire Harness Engineer posted Jun 15
- Senior Electrical Control Panel Engineer posted Jun 15
- Senior Electrical Engineer posted Jun 15
- Staff Electrical Engineer posted Jun 15
- Composites Engineer (Aerospace) posted Jun 11
- Data Center Technical Program Manager posted May 8
- Aerospace Manufacturing Engineer (Composites) posted Apr 24
- Test Tool - Developer / Integrator posted Apr 22
- R &D Embedded Software Engineer posted Apr 21
- R&D Electrical Engineer (Hardware Design) posted Apr 21
- Design Release Engineer – Vehicle Access Systems posted Apr 10
- Validation Engineer, Controller Integration posted Mar 25
- Electrical Validation Supervisor posted Mar 10
- Electrical Engineer (Wire harness) posted Mar 4
- Electrical Field Representative posted Feb 9
- Design Engineer Body Exterior - Trim (C-Pillar, D-Pillar, Roof, Tailgate, Spoiler, Wheel Arches, Rear Fascia) posted Feb 3
- Design Engineer Body Exterior - Lighting, Tail Lamp posted Feb 3
- Dimensional Engineering Specialist – Chassis Commodities posted Jan 27
- ECU Design Release Engineer posted Jan 26
- Mechanical Engineer II posted Jan 8
- Mechanical Engineer II posted Dec 15
- Senior Mechanical Engineer posted Nov 20
From the team and dates on ALTEN Technology USA's own job board.
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